Hot Products
- Large/Giant Wire Drawing Machine
-
Intermediate/Fine Wire Drawing Machine
- Split Motor
- Tower Pulley Type
- Copper Wire Drawing Machine
- Copper-clad Aluminum Wire Drawing Machine
- Brass Wire Drawing Machine
- Stainless Steel Drawing Machine
- Titanium Alloy Wire Drawing Machine
- Low Carbon Steel Wire Drawing Machine
- Nickel Alloy Wire Drawing Machine
- Silver Wire Drawing Machine
- Gold Wire Drawing Machine
- Wire Drawing Machine with Annealer
- Flat Wire Drawing Machine
- Wire Stranding Machine
- Wire Take-Up&Pay-Off Machine
- Wire Drawing Machine Auxiliary Equipment
- Extruder Machine
0102030405
Plastic Pellet Machine - High-Efficiency Extruder Suppliers & Factory in China with Low Energy Consumption
Product Description
Production Process
1. Netting Stage: The process begins by forming fibers into thin sheets using methods such as carding, air-laid, or wet web formation.
2. Bonding Stage: Fibers are bonded together through continuous or intermittent methods to form a cohesive nonwoven fabric.
3. Finishing Stage: The final product undergoes additional treatments to enhance its properties, such as surface treatment or embossing.
Applications
1. Medical Face Masks: Widely used in the production of face masks due to their high filtration efficiency and breathability.
2. Hygiene Products: Ideal for use in baby diapers, sanitary napkins, and other hygiene products.
3. Filtration Systems: Employed in air and liquid filtration systems for their excellent barrier properties.
4. Other Uses: Also used in packaging, agriculture, construction, and automotive industries.
Advantages
1. High Efficiency: The machine operates at high speeds, producing large volumes of nonwoven fabric quickly.
2. Versatility: Can process both PP and PE, making it suitable for a wide range of applications.
3. Consistency: Ensures uniform fabric quality throughout the production run.
4. Cost-Effective: Automated processes reduce labor costs and increase overall production efficiency.
Product Parameters
| Screw Dia | Direct drive motor power KW | RPM | PVC output KG/h | PE output KG/h | Low smoke halogene output KG/h | Wire Inlet | Wire Outlet |
|---|---|---|---|---|---|---|---|
| EX-35 | 5.5-7.5 | 60-120 | 3-30 | 3-26 | 15/20 | 0.2-0.5 | 0.3-1.0 |
| EX-45 | 18.5-22 | 120 | 5-50 | 5-45 | 28 | 0.5-3.0 | 0.6-3.5 |
| EX-50 | 22-30 | 120 | 5-85 | 5-68 | 45 | 0.5-5.0 | 0.6-6.0 |
| EX-65 | 37-45 | 115 | 10-220 | 10-190 | 80 | 1.0-12 | 1.5-14 |
| EX-70 | 45-55 | 110 | 20-260 | 15-230 | 120 | 1.3-15 | 2.0-18 |
| EX-80 | 75-90 | 100 | 25-330 | 20-280 | 200 | 1.3-20 | 2.0-25 |
| EX-90 | 90-110 | 90 | 30-450 | 30-360 | 280 | 1.3-40 | 2.0-45 |
| EX-100 | 110-132 | 80 | 40-580 | 35-410 | 350 | 1.3-50 | 2.0-60 |
| EX-120 | 160-185 | 75 | 60-700 | 50-500 | 500 | 10-80 | 14-85 |
| EX-150 | 220-250 | 65 | 100-1000 | 80-880 | 650 | 30-120 | 35-140 |
| EX-200 | 315 | 50 | 150-1300 | 130-1100 | 800 | 40-160 | 50-180 |
Frequently Asked Questions
What are the main stages of the nonwoven fabric production process?
The production process consists of three core stages: the Netting Stage, where fibers are formed into thin sheets; the Bonding Stage, where the fibers are continuously or intermittently bound to form a cohesive fabric; and the Finishing Stage, which applies surface treatments or embossing to enhance fabric properties.
What raw materials can be processed by this machinery?
This versatile machinery is designed to process both PP (Polypropylene) and PE (Polyethylene) plastic materials, allowing for a wide range of product outputs.
Which industries benefit most from the finished nonwoven fabrics?
The fabrics are heavily utilized in medical face masks, hygiene products (such as baby diapers and sanitary napkins), air and liquid filtration systems, as well as packaging, agriculture, construction, and automotive components.
How does the extruder machinery achieve production cost-effectiveness?
By integrating automated processes, the machine reduces manual labor requirements. Its high-speed operation capability ensures large volumes of fabric are produced consistently, lowering overall manufacturing costs.
What output capacities do the different extruder models offer?
Output capacity scales with the machine model. For instance, the compact EX-35 model provides a PVC output of 3-30 KG/h, whereas the heavy-duty industrial EX-200 model can deliver a PVC output of 150-1300 KG/h.