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High-Speed 22 Dies Copper Fine Wire Drawing Machine - Top China Suppliers & Factory for Stainless Steel Wires
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High-Speed 22 Dies Copper Fine Wire Drawing Machine - Top China Suppliers & Factory for Stainless Steel Wires

Overview:
The 22 Dies copper fine wire drawing machine is a state-of-the-art, high-speed solution specifically engineered for producing fine copper and stainless steel wires. As a leading option from China's top suppliers, this advanced machine integrates precision engineering and cutting-edge technology, ensuring outstanding performance and efficiency in modern manufacturing environments. The user-friendly features make it an ideal choice for factories seeking to enhance their wire production capabilities.

    Product Description - Key Features

    • 1. High-Speed Operation: Designed for rapid and efficient wire drawing, maximizing productivity without compromising on quality.
    • 2. Versatility: Capable of handling both copper and stainless steel, making it adaptable to various industrial applications.
    • 3. Precision Control: Advanced control systems ensure precise tension and speed regulation, crucial for producing high-quality fine wire.
    • 4. Durability and Reliability: Robust construction ensures long-term reliability and durability under continuous operation.
    • 5. User-Friendly Interface: An intuitive touchscreen interface allows operators to easily monitor and adjust parameters in real-time, ensuring optimal performance.
    • 6. Automated Operation: Fully automated processes reduce manual handling, enhancing safety and repeatability. The system includes automatic loading, drawing, and collecting.
    • 7. Environmental Compliance: Energy-efficient design and reduced material waste contribute to a smaller environmental footprint.
    • 8. Ease of Maintenance: Designed for easy access to critical components, facilitating routine maintenance and minimizing downtime.
    • 9. Customization Options: Available with custom die designs and specialized drawing systems to meet specific production requirements.
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    Applications

    • 1. Electrical Wires: Suitable for manufacturing high-performance electrical wires used in transformers, motors, and generators.
    • 2. Magnet Wires: Ideal for producing magnet wires that require excellent electrical insulation properties.
    • 3. Inductors and Chokes: Perfect for creating inductors and chokes used in power supplies and signal processing applications.
    • 4. Automotive Ignition Wires: Used in the production of durable and efficient ignition wires for automotive engines.
    • 5. Renewable Energy Equipment: Applicable for wind turbines and solar panels requiring robust and reliable wiring solutions.
    • 6. Stainless Steel Springs and Fasteners: Ideal for producing high-strength stainless steel springs and fasteners used in various industries.

    Technical Specifications

    • 1. Model: 22 Dies Copper Fine Wire Drawing Machine
    • 2. Wire Diameter Range: [Specify range] for versatile material processing
    • 3. Output Rate: Up to [specify max output rate] depending on material and application
    • 4. Tension Control: Precision control for consistent wire quality
    • 5. Cooling System: Advanced water-cooled or air-cooled options for efficient heat dissipation
    • 6. Control System: PLC-based with HMI and remote monitoring capabilities
    • 7. Power Supply: Compatible with standard industrial voltages and frequencies
    • 8. Dimensions: [Provide dimensions] optimized for space efficiency on the factory floor
    • 9. Weight: [Specify weight] for installation planning purposes

    Benefits

    • 1. Increased Production Capacity: High-speed operation enables higher throughput and finer wire gauges without compromising quality.
    • 2. Consistent Quality: Precision controls ensure uniformity in every batch, reducing defects and rework.
    • 3. Cost Savings: Energy-efficient design and reduced labor costs contribute to lower overall operational expenses.
    • 4. Flexibility: Versatile enough to handle multiple product types and changeovers quickly, adapting to market demands.
    • 5. Safety: Enclosed systems and automated processes minimize operator exposure to hazardous areas.
    • 6. Scalability: Can be easily integrated into existing production lines or expanded as production needs grow.
    • 7. Environmental Responsibility: Eco-friendly operation with reduced environmental impact.

    Size Information

    inlet dia 0.6-1.2mm
    finished wire dia 0.1-0.6mm
    max production speed 2200
    bobbin size O.D.300
    main motor 15kw
    spooler motor 3.7kw
    max loading capacity 50kg/max
    power source 380V 50/60HZ

    Frequently Asked Questions (FAQ)

    What materials can this wire drawing machine process?
    This machine is highly versatile and designed to process both copper and stainless steel, making it adaptable to a wide range of industrial applications.
    What is the finished wire diameter range for this model?
    The machine supports an inlet wire diameter of 0.6mm to 1.2mm, producing a finished wire diameter ranging from 0.1mm to 0.6mm.
    How does the precision control system improve production?
    It utilizes advanced PLC-based controls with a touchscreen HMI to regulate tension and speed accurately, ensuring uniform wire quality and minimizing material waste.
    What automated features are included?
    The machine features a fully automated process flow, including automatic loading, drawing, and collecting, which enhances workplace safety and operational repeatability.
    What are the power requirements and motor sizes?
    The machine runs on a 380V 50/60HZ power source. It is equipped with a 15kw main motor and a 3.7kw spooler motor to handle continuous high-speed drawing.