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High-Quality Aluminum Powder Filter from China Suppliers | Reliable Factory Manufacturing Solutions
Product Description
Working Principle
- 1. Oil/industrial liquid is pumped into the equipment via a pump. When the oil/industrial liquid and impurities enter the separation rotor, they are subjected to powerful centrifugal forces (up to 2000 times the impurities' own weight), causing the oil/industrial liquid and impurities to move radially toward the rotor's inner surface. The oil/industrial liquid and its impurities are compressed into a thick layer. Due to the centrifugal force, the oil/industrial liquid flows back through the reflux trough into the transfer tank. Impurities are adsorbed onto the separator's inner surface and gradually solidify, separating the impurities from the oil/industrial liquid and continuously improving the cleanliness of the oil/industrial liquid.
- 2. Differences from Traditional Filtration Methods: Traditional (intercepting) filters use filter media to intercept impurities. Their filtration accuracy is determined by the filter media used. When the filter media is overloaded (i.e., the pressure differential across the filter is too large), there is a risk of the filter media tearing (breaking down), and the filter element replacement costs are high.
Benefits to Customers
- (1) Reduce sludge, lower lubricant viscosity, improve lubricant cleanliness and production efficiency;
- (2) Reduce sludge, protect production equipment and molds, and extend the service life of production equipment and molds;
- (3) Reduce sludge, reduce impurities attached to the surface of the produced products, improve product quality and brand influence;
- (4) Save the cost of replacing lubricants;
- (5) Save the cost of waste oil disposal.
Equipment Technical Features
Separates sludge from oils/industrial liquids, eliminating the need for manual sludge cleaning.
Variable frequency design allows for freely adjustable speed to change the centrifugal force (G), reaching up to 2000G.
PLC programmable, customizable filtration time.
Rapidly separates impurities from industrial oils/industrial liquids.
Separates impurities larger than 5-20 microns from industrial oils/industrial liquids, continuously improving the cleanliness of the oils/industrial liquids.
Available in fixed or mobile configurations for maximum efficiency.
The FY series centrifugal filter eliminates the need for dedicated personnel; regular sludge cleaning is sufficient.
The removed impurities have an extremely low oil/water content, eliminating the need for de-oiling/de-watering treatment and can be directly disposed of as hazardous waste.
With no filters or filter elements to replace, this equipment offers a low investment cost, virtually no consumables, and a one-time investment. It is easy to maintain and operate, with a service life of over 10 years.
Scope of Application
Fastener industry: cold/hot upsetting lubricant, thread rolling oil, tapping oil, heat treatment quenching oil.
Steel pipe industry: rolling mill oil, drawing oil, anti-rust oil.
Quartz semiconductor industry: quartz glass grinding fluid, cutting fluid, silicon wafer grinding oil/fluid.
Stainless steel wire drawing industry: stainless steel wire drawing oil.
Cable/electromagnetic wire industry: aluminum wire drawing oil (large, medium, small).
Product Parameters
| Device Name | Centrifugal filter | Total power | 2.75kw |
| Model/Type | FY-30A | Inlet pipe diameter | DN25 |
| Filter method | Centrifugal separation | Outlet pipe diameter | DN40 |
| Slag discharge method | Manual cleaning | Control method | Manual |
| Maximum processing capacity | 30L/min | Equipment size | 900*480*1000（mm） |
| Recommended processing capacity | 15~20L/min | Operating temperature | 0~80℃ |
| Speed | 3200r/min | Equipment weight | 180kg |
| Main motor | 2.2kw | centrifugal forceG | 2000G |
| Oil pump motor | 0.55kw | Power specifications | Three-phase 380V (needs neutral line) |
Frequently Asked Questions (FAQ)
How does the FY-30A centrifugal filter work?
The oil or industrial liquid is pumped into a separation rotor spinning at high speed, generating centrifugal forces up to 2000G. This force drives impurities radially toward the inner surface of the rotor where they solidify, separating them from the liquid. The cleaned liquid then flows back into the system.
How does it differ from traditional filtration systems?
Traditional filters use physical barrier media to intercept waste, which can clog, tear under excessive pressure, and require frequent, costly element replacements. The FY-30A uses mechanical centrifugal force to separate particles, meaning there are no filter elements or consumables to purchase.
What are the main financial benefits of this system?
It helps reduce overall operating costs by extending the lifespan of your lubricants and reducing the frequency of waste oil disposal. Furthermore, cleaner lubricants reduce wear and tear on your production machinery and molds, saving on maintenance and downtime.
What is the filtration accuracy and particle size limit?
The system effectively separates solid impurities larger than 5 to 20 microns from industrial oils and liquids, continuously improving the overall cleanliness and viscosity of your industrial fluids.
Does the equipment require dedicated operators?
No, the FY series centrifugal filter does not require dedicated, full-time personnel. It features a programmable PLC for customizable filtration cycles, and the only routine maintenance required is regular manual sludge cleaning from the rotor.