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0102030405
High-Quality Aluminum Powder Filter from China Suppliers and Factory for Industrial Applications
Product Description
Working Principle
1. Centrifugal Separation Process: Oil/industrial liquid is pumped into the equipment via a pump. When the oil/industrial liquid and impurities enter the separation rotor, they are subjected to powerful centrifugal forces (up to 2000 times the impurities' own weight), causing the oil/industrial liquid and impurities to move radially toward the rotor's inner surface. The oil/industrial liquid and its impurities are compressed into a thick layer. Due to the centrifugal force, the oil/industrial liquid flows back through the reflux trough into the transfer tank. Impurities are adsorbed onto the separator's inner surface and gradually solidify, separating the impurities from the oil/industrial liquid and continuously improving the cleanliness of the oil/industrial liquid.
2. Differences from Traditional Filtration Methods: Traditional (intercepting) filters use filter media to intercept impurities. Their filtration accuracy is determined by the filter media used. When the filter media is overloaded (i.e., the pressure differential across the filter is too large), there is a risk of the filter media tearing (breaking down), and the filter element replacement costs are high.
Equipment Technical Features
Separates sludge from oils/industrial liquids, eliminating the need for manual sludge cleaning.
Variable frequency design allows for freely adjustable speed to change the centrifugal force (G), reaching up to 2000G.
PLC programmable, customizable filtration time.
Rapidly separates impurities from industrial oils/industrial liquids.
Separates impurities larger than 5-20 microns from industrial oils/industrial liquids, continuously improving the cleanliness of the oils/industrial liquids.
Available in fixed or mobile configurations for maximum efficiency.
The FY series centrifugal filter eliminates the need for dedicated personnel; regular sludge cleaning is sufficient.
The removed impurities have an extremely low oil/water content, eliminating the need for de-oiling/de-watering treatment and can be directly disposed of as hazardous waste.
With no filters or filter elements to replace, this equipment offers a low investment cost, virtually no consumables, and a one-time investment. It is easy to maintain and operate, with a service life of over 10 years.
Benefits to Customers
1
Lubricant Optimization
Reduce sludge, lower lubricant viscosity, improve lubricant cleanliness and production efficiency.
2
Equipment Protection
Reduce sludge, protect production equipment and molds, and extend the service life of production equipment and molds.
3
Quality Enhancement
Reduce sludge, reduce impurities attached to the surface of the produced products, improve product quality and brand influence.
4
Cost Savings on Lubricants
Save the cost of replacing lubricants.
5
Waste Reduction Savings
Save the cost of waste oil disposal.
Scope of Application
Fastener Industry
Cold/hot upsetting lubricant, thread rolling oil, tapping oil, heat treatment quenching oil.
Steel Pipe Industry
Rolling mill oil, drawing oil, anti-rust oil.
Quartz Semiconductor Industry
Quartz glass grinding fluid, cutting fluid, silicon wafer grinding oil/fluid.
Stainless Steel Wire Drawing
Stainless steel wire drawing oil.
Cable/Electromagnetic Wire
Aluminum wire drawing oil (large, medium, small).
Product Parameters
| Device Name | Centrifugal filter | Total power | 2.75kw |
| Model/Type | FY-30A | Inlet pipe diameter | DN25 |
| Filter method | Centrifugal separation | Outlet pipe diameter | DN40 |
| Slag discharge method | Manual cleaning | Control method | Manual |
| Maximum processing capacity | 30L/min | Equipment size | 900*480*1000（mm） |
| Recommended processing capacity | 15~20L/min | Operating temperature | 0~80℃ |
| Speed | 3200r/min | Equipment weight | 180kg |
| Main motor | 2.2kw | Centrifugal force G | 2000G |
| Oil pump motor | 0.55kw | Power specifications | Three-phase 380V (needs neutral line) |
Frequently Asked Questions
How does the FY-30A centrifugal filter separate impurities?
It uses powerful centrifugal force (up to 2000G) generated by a high-speed separation rotor. As the contaminated oil or industrial liquid enters the rotor, the impurities are pushed radially to the inner surface where they solidify, allowing the clean liquid to flow back to the transfer tank.
Does this filter require replacement elements?
No, this equipment does not use any traditional filter elements or media. This eliminates ongoing consumable costs, prevents the risk of filter tearing under pressure, and offers a service life of over 10 years with low investment cost.
What industries can benefit from using this system?
It is highly suitable for the fastener industry (cold/hot upsetting, thread rolling), steel pipe industry, quartz semiconductor industry (quartz glass grinding, cutting fluid), stainless steel wire drawing, and the cable/electromagnetic wire industry.
How are the separated impurities disposed of?
The removed impurities have an extremely low oil/water content. This means they do not require extra de-oiling or de-watering treatment and can be directly disposed of as hazardous waste.
What are the power and electrical requirements for the FY-30A?
The FY-30A has a total power of 2.75kW (including a 2.2kW main motor and 0.55kW oil pump motor) and operates on a Three-phase 380V power supply which requires a neutral line.
Can the machine operate continuously without dedicated personnel?
Yes, the FY series centrifugal filter does not need dedicated operators. It features programmable PLC control for customizable filtration times, requiring only regular manual sludge cleaning.