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0102030405
High-Precision Copper Flat Wire Rolling and Drawing Machine - China Suppliers Factory Quality Equipment
Product Description
Application scenario
Installed at the rear of the wire drawing machine, the 8mm copper rod is reduced in diameter by the front six-die wire drawing machine, and then drawn into a suitable wire diameter before entering the rolling and drawing machine. Through the "rolling + die drawing" process (flat rolling + flat rolling + universal rolling + die drawing + die drawing), it is suitable for the efficient production of high-precision flat copper wire with rounded corners.
Inlet wire material
copper rod (oxygen-free or low-oxygen)
Product features
- 1、Maximum rolling force 200KN, maximum wire feed Φ8mm
- 2、Extremely fast roll change
- 3、Aviation-grade carbide rolls, roll runout <1μm
- 4、Dual servo-driven rolling, maximum line speed 300m/min
- 5、Electric roll gap adjustment
Output products
Copper flat wire
Product Parameters
| Specifications | Copper flat wire rolling and drawing machine | Medium-sized copper flat wire rolling and drawing machine |
|---|---|---|
| Machine molding configuration | Die drawing + flat rolling + die drawing | Die drawing + flat rolling + die drawing |
| Design line speed | 300m/min | 200m/min |
| Maximum product cross section | 25mm² | 80mm² |
| Horizontal rolling mill roll size | 200*80 mm | 260*80 mm |
| Universal mill roll dimensions (upper and lower) | 200*20 mm | 200*30 mm |
| Universal mill roll size (left and right) | 160*15 mm | 160*15 mm |
| Roller adjustment method | electric | electric |
| Roller material | Aviation grade carbide | Aviation grade carbide |
| Pay-off form | I-spool active pay-off | I-spool active pay-off |
| Roller drive | Dual servo drive | Dual servo drive |
| Oil removal system | Air knife oil blowing + scraping oil removal | Air knife oil blowing + scraping oil removal |
| Wire take-up machine | Gantry type take-up, horizontal double-thimble take-up | Gantry type take-up, horizontal double-thimble take-up |
Frequently Asked Questions
Q1: What is the main application scenario for this rolling and drawing machine?
A1: It is installed at the rear of the wire drawing machine to reduce 8mm copper rods in diameter and draw them into suitable wire sizes before entering the rolling stage. It is ideal for the efficient production of high-precision flat copper wire with rounded corners.
Q2: What type of inlet materials can be used with this equipment?
A2: The machine is designed to process copper rods, specifically oxygen-free or low-oxygen copper rods.
Q3: What are the key features of the rollers used in this machine?
A3: The machine uses aviation-grade carbide rolls with a roll runout of less than 1μm. It also features electric roll gap adjustment and allows for extremely fast roll changes.
Q4: What are the line speed differences between the standard and medium-sized models?
A4: The standard Copper Flat Wire Rolling and Drawing Machine has a design line speed of 300m/min, while the Medium-sized model has a design line speed of 200m/min.
Q5: How is the rolling process driven and controlled?
A5: The machine features a dual servo-driven rolling system and electric roll gap adjustment to ensure high precision and steady operations.
Q6: What kind of oil removal and take-up mechanisms are configured?
A6: It utilizes an air knife oil blowing and scraping oil removal system, paired with a gantry type take-up or horizontal double-thimble take-up mechanism.