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0102030405
China Suppliers Cage Stranding Machine: Precision Metal Forming Equipment for Cable Manufacturing Factory
Product Description
Key Features
1. High Precision
Advanced control systems ensure precise alignment and tension of each strand, leading to uniform and high-quality cables.
2. Efficiency
Designed for high-speed operation, these machines can handle large volumes of production efficiently, reducing downtime and increasing output.
3. Versatility
Capable of handling different materials such as copper, aluminum, and their alloys, making them suitable for a wide range of applications.
4. User-Friendly Interface
Modern cage stranding machines come with intuitive touchscreen interfaces, allowing operators to easily monitor and adjust parameters in real-time.
5. Automation
Fully automated processes reduce manual handling, enhancing safety and repeatability. Features include automatic loading, stranding, and collecting.
6. Durability
Robust construction ensures long-term reliability and durability under continuous operation.
7. Customization Options
Available with custom die designs and specialized stranding systems to meet specific production requirements.
Technical Specifications
1. Model
[Specify model]
2. Strand Count
Capable of stranding multiple strands (e.g., 7, 19, 37) depending on the model
3. Wire Diameter Range
[Specify range] for versatile material processing
4. Output Rate
Up to [specify max output rate] depending on material and application
5. Tension Control
Precision control for consistent wire quality
6. Cooling System
Advanced water-cooled or air-cooled options for efficient heat dissipation
7. Control System
PLC-based with HMI and remote monitoring capabilities
8. Power Supply
Compatible with standard industrial voltages and frequencies
9. Dimensions
[Provide dimensions] optimized for space efficiency on the factory floor
10. Weight
[Specify weight] for installation planning purposes
Applications
1. Power Cables
Used in the production of power cables for transmission and distribution networks.
2. Data Cables
Ideal for manufacturing data cables used in telecommunications and networking.
3. Control Cables
Suitable for producing control cables used in automation and industrial control systems.
4. Specialized Cables
Capable of producing specialized cables for medical, aerospace, and other high-tech industries.
Benefits
1. Increased Production Capacity
High-speed operation enables higher throughput without compromising quality.
2. Consistent Quality
Precision controls ensure uniformity in every batch, reducing defects and rework.
3. Cost Savings
Energy-efficient design and reduced labor costs contribute to lower overall operational expenses.
4. Flexibility
Versatile enough to handle multiple product types and changeovers quickly, adapting to market demands.
5. Safety
Enclosed systems and automated processes minimize operator exposure to hazardous areas.
6. Scalability
Can be easily integrated into existing production lines or expanded as production needs grow.
7. Environmental Responsibility
Eco-friendly operation with reduced environmental impact.
Size Information
| Diameter of single wire | 1.5-5mm (Thread hole15mm) |
| Max cabling diameter | 35mm (The center hole of stranding cage 70mm) |
| Max rotary speed of each cage | 44-101 RPM |
| Pitch range | 42-716mm |
| Max line speed | 4.26-31.3m/min |
| Taping head rotation speed | 166 ~ 380rpm (six steps) |
| Taping pitch | 11 ~ 193mm |
| Capstan | 1600mm (double wheels) |
| Payoff bobbin in the cage | 630mm (bobbin drawing provided by customer) |
| Payoff bobbin | 1000-1600mm |
| Take-up bobbin | 1250-2000mm |
Frequently Asked Questions
What materials can the cage stranding machine process?
The machine is highly versatile and capable of processing different materials such as copper, aluminum, and their alloys, making it suitable for a wide range of cable manufacturing applications.
How does the machine ensure consistent wire quality?
It utilizes advanced control systems and precision tension control to ensure uniform alignment and tension of each wire strand, reducing defects and ensuring consistent quality.
Is the control interface easy for operators to use?
Yes, the machine comes equipped with a modern PLC-based control system featuring an intuitive HMI touchscreen interface, allowing operators to easily monitor and adjust parameters in real-time.
What safety features are integrated into the machine?
The machine features fully automated processes (including loading, stranding, and collecting) and enclosed systems to minimize operator exposure to hazardous areas, significantly enhancing workshop safety.
Can the stranding system be customized for specific needs?
Yes, customization options are available, including custom die designs and specialized stranding systems tailored to meet your specific production requirements.