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0102030405
China Suppliers Cage Stranding Machine: Advanced Factory Equipment for High-Quality Cable Manufacturing
Product Description
Key Features
1. High Precision
Advanced control systems ensure precise alignment and tension of each strand, leading to uniform and high-quality cables.
2. Efficiency
Designed for high-speed operation, these machines can handle large volumes of production efficiently, reducing downtime and increasing output.
3. Versatility
Capable of handling different materials such as copper, aluminum, and their alloys, making them suitable for a wide range of applications.
4. User-Friendly Interface
Modern cage stranding machines come with intuitive touchscreen interfaces, allowing operators to easily monitor and adjust parameters in real-time.
5. Automation
Fully automated processes reduce manual handling, enhancing safety and repeatability. Features include automatic loading, stranding, and collecting.
6. Durability
Robust construction ensures long-term reliability and durability under continuous operation.
7. Customization Options
Available with custom die designs and specialized stranding systems to meet specific production requirements.
Technical Specifications
1. Model
[Specify model]
2. Strand Count
Capable of stranding multiple strands (e.g., 7, 19, 37) depending on the model
3. Wire Diameter Range
[Specify range] for versatile material processing
4. Output Rate
Up to [specify max output rate] depending on material and application
5. Tension Control
Precision control for consistent wire quality
6. Cooling System
Advanced water-cooled or air-cooled options for efficient heat dissipation
7. Control System
PLC-based with HMI and remote monitoring capabilities
8. Power Supply
Compatible with standard industrial voltages and frequencies
9. Dimensions
[Provide dimensions] optimized for space efficiency on the factory floor
10. Weight
[Specify weight] for installation planning purposes
Applications
1. Power Cables
Used in the production of power cables for transmission and distribution networks.
2. Data Cables
Ideal for manufacturing data cables used in telecommunications and networking.
3. Control Cables
Suitable for producing control cables used in automation and industrial control systems.
4. Specialized Cables
Capable of producing specialized cables for medical, aerospace, and other high-tech industries.
Benefits
1. Increased Production Capacity
High-speed operation enables higher throughput without compromising quality.
2. Consistent Quality
Precision controls ensure uniformity in every batch, reducing defects and rework.
3. Cost Savings
Energy-efficient design and reduced labor costs contribute to lower overall operational expenses.
4. Flexibility
Versatile enough to handle multiple product types and changeovers quickly, adapting to market demands.
5. Safety
Enclosed systems and automated processes minimize operator exposure to hazardous areas.
6. Scalability
Can be easily integrated into existing production lines or expanded as production needs grow.
7. Environmental Responsibility
Eco-friendly operation with reduced environmental impact.
Size Information:
| Parameter | Specification Details |
|---|---|
| Diameter of single wire | 1.5-5mm (Thread hole 15mm) |
| Max cabling diameter | 35mm (The center hole of stranding cage 70mm) |
| Max rotary speed of each cage | 44-101 RPM |
| Pitch range | 42-716mm |
| Max line speed | 4.26-31.3m/min |
| Taping head rotation speed | 166 ~ 380rpm (six steps) |
| Taping pitch | 11 ~ 193mm |
| Capstan | 1600mm (double wheels) |
| Payoff bobbin in the cage | 630mm (bobbin drawing provided by customer) |
| Payoff bobbin | 1000-1600mm |
| Take-up bobbin | 1250-2000mm |
Frequently Asked Questions (FAQ)
What materials can this cage stranding machine process?
The machine is highly versatile and designed to process copper, aluminum, and various metal alloys efficiently, making it suitable for a wide range of industrial cable applications.
How does the system ensure uniform tension during production?
It features an advanced PLC-based control system with a real-time HMI touchscreen interface. This allows operators to monitor and adjust alignment and individual strand tension dynamically for consistent quality.
Can the machine be customized for specific layout or die requirements?
Yes, we offer multiple customization options, including specialized die designs and custom stranding systems tailored to meet your plant's specific layout and production requirements.
What are the primary safety features included in the design?
The machine incorporates fully enclosed operating systems, automated material handling, and smart sensors that minimize direct operator exposure to moving parts, greatly enhancing workshop safety.
How does the cooling system operate under continuous high-speed runs?
It utilizes advanced water-cooled or air-cooled options designed to dissipate heat efficiently, ensuring structural stability, preventing wire damage, and maintaining consistent line output rates.