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China SC-EX200 Automatic PE Extruder Machine for Cable Production - Top Suppliers & Factory Quality
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China SC-EX200 Automatic PE Extruder Machine for Cable Production - Top Suppliers & Factory Quality

Overview:
The Automation SC-EX200 is a cutting-edge automatic polyethylene (PE) extruder machine from a leading China supplier, specifically engineered for cable extrusion applications. This high-performance factory equipment is perfect for manufacturing an array of cable types, including power cables, communication cables, and data transmission cables. With its advanced features and robust automation capabilities, the SC-EX200 guarantees efficient production, consistent quality, and minimal operator intervention, making it the ideal choice for businesses looking to optimize their manufacturing processes.

    Key Features

    1. High Efficiency

    The SC-EX200 is engineered for maximum productivity, offering high throughput rates while maintaining energy efficiency.

    2. Precision Control

    Equipped with advanced control systems, it ensures precise temperature and pressure regulation, critical for producing high-quality cable insulation and sheathing.

    3. Automated Operation

    Fully automated processes reduce manual handling, enhancing safety and repeatability. The system includes automatic loading, mixing, extruding, cooling, and cutting.

    4. User-Friendly Interface

    An intuitive touchscreen interface allows operators to easily monitor and adjust parameters in real-time, ensuring optimal performance.

    5. Versatility

    Capable of processing a wide range of PE materials and suitable for various cable sizes and types, making it a flexible solution for diverse production needs.

    6. Quality Assurance

    Integrated quality control mechanisms, such as laser diameter measurement and online thickness monitoring, guarantee consistent product specifications.

    7. Ease of Maintenance

    Designed for easy access to critical components, facilitating routine maintenance and minimizing downtime.

    8. Environmental Compliance

    Energy-efficient design and reduced material waste contribute to a smaller environmental footprint.

    9. Customization Options

    Available with custom configurations to meet specific production requirements, including color masterbatch feeding systems and special die designs.

    Technical Specifications

    1. Screw Diameter

    Customizable options available to suit different production capacities.

    2. Output Rate

    Up to [specify max output rate] depending on screw diameter and material.

    3. Temperature Range

    Adjustable from ambient to [specify max temperature] for versatile material processing.

    4. Die Head

    Customizable to accommodate various cable diameters and cross-sectional shapes.

    5. Cooling System

    Advanced water-cooled or air-cooled options for efficient heat dissipation.

    6. Control System

    PLC-based with HMI for comprehensive process monitoring and control.

    7. Power Supply

    Compatible with standard industrial voltages and frequencies.

    8. Dimensions

    [Provide dimensions] optimized for space efficiency on the factory floor.

    9. Weight

    [Specify weight] for installation planning purposes.

    Applications

    1. Power Cables

    Suitable for manufacturing insulated power cables used in residential, commercial, and industrial applications.

    2. Telecommunication Cables

    Ideal for producing fiber optic and copper communication cables requiring precise insulation layers.

    3. Data Cables

    Perfect for high-speed data transmission cables where signal integrity is crucial.

    4. Automotive Wires

    Used in the automotive industry for durable and flexible wiring harnesses.

    5. Renewable Energy Cables

    Applicable in the production of solar and wind energy cables requiring robust insulation.

    Benefits

    1. Increased Production Capacity

    High-speed operation enables larger volume production without compromising quality.

    2. Consistent Quality

    Automated controls ensure uniformity in every batch, reducing defects and rework.

    3. Cost Savings

    Energy-efficient design and reduced labor costs contribute to lower overall operational expenses.

    4. Flexibility

    Versatile enough to handle multiple product types and changeovers quickly, adapting to market demands.

    5. Safety

    Enclosed systems and automated processes minimize operator exposure to hazardous areas.

    6. Scalability

    Can be easily integrated into existing production lines or expanded as production needs grow.

    Conclusion

    The Automation SC-EX200 Automatic PE Extruder Machine Cable Extrusion Line represents the pinnacle of cable manufacturing technology. Its combination of precision engineering, automation, and user-centric design makes it an indispensable asset for manufacturers seeking to enhance their cable production capabilities. Whether you're in the power, telecommunications, or data industries, investing in the SC-EX200 means investing in quality, efficiency, and future growth.

    Product Parameters

    Parameter Specification (SC-EX200)
    Machine type SC-EX200
    Screw diameter (mm) 200
    Standard and enhanced motor power 220-250
    Rotation speed (r/min) 45
    PVC output (Kg/h) 120-1000
    PE output (Kg/h) 110-950
    Low smoke and halogen free material output (Kg/h) 300/400
    Wire inlet (mm) 40-160
    Wire outlet (mm) 50-180

    Frequently Asked Questions

    What are the primary applications of the SC-EX200 extrusion line?
    The SC-EX200 is highly versatile and designed for manufacturing insulated power cables, telecommunication cables (fiber optic and copper), data transmission cables, automotive wires, and renewable energy cables (solar and wind).
    What types of materials can this machine process?
    It is engineered to process a wide range of PE (polyethylene) materials, PVC, and low-smoke halogen-free (LSZH) materials, adapting easily to different production requirements.
    What is the typical output capacity of the SC-EX200?
    The output capacity varies depending on the material: PVC output ranges from 120 to 1000 Kg/h, PE output ranges from 110 to 950 Kg/h, and low-smoke halogen-free material output ranges from 300 to 400 Kg/h.
    Does the system include integrated quality control?
    Yes, the SC-EX200 features integrated quality assurance mechanisms, including laser diameter measurement and online thickness monitoring, to ensure consistent and precise product specifications.
    How automated is the operation of the SC-EX200?
    It features fully automated processes, including automatic loading, mixing, extruding, cooling, and cutting. It is controlled via a PLC-based system with an intuitive HMI touchscreen to minimize manual handling.