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- Extruder Machine
China SC-EX200 Automatic PE Extruder Machine for Cable Production - Reliable Suppliers & Factory Solutions
Key Features
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1. High Efficiency: The SC-EX200 is engineered for maximum productivity, offering high throughput rates while maintaining energy efficiency.
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2. Precision Control: Equipped with advanced control systems, it ensures precise temperature and pressure regulation, critical for producing high-quality cable insulation and sheathing.
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3. Automated Operation: Fully automated processes reduce manual handling, enhancing safety and repeatability. The system includes automatic loading, mixing, extruding, cooling, and cutting.
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4. User-Friendly Interface: An intuitive touchscreen interface allows operators to easily monitor and adjust parameters in real-time, ensuring optimal performance.
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5. Versatility: Capable of processing a wide range of PE materials and suitable for various cable sizes and types, making it a flexible solution for diverse production needs.
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6. Quality Assurance: Integrated quality control mechanisms, such as laser diameter measurement and online thickness monitoring, guarantee consistent product specifications.
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7. Ease of Maintenance: Designed for easy access to critical components, facilitating routine maintenance and minimizing downtime.
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8. Environmental Compliance: Energy-efficient design and reduced material waste contribute to a smaller environmental footprint.
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9. Customization Options: Available with custom configurations to meet specific production requirements, including color masterbatch feeding systems and special die designs.
Technical Specifications
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1. Screw Diameter: Customizable options available to suit different production capacities.
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2. Output Rate: Up to [specify max output rate] depending on screw diameter and material.
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3. Temperature Range: Adjustable from ambient to [specify max temperature] for versatile material processing.
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4. Die Head: Customizable to accommodate various cable diameters and cross-sectional shapes.
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5. Cooling System: Advanced water-cooled or air-cooled options for efficient heat dissipation.
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6. Control System: PLC-based with HMI for comprehensive process monitoring and control.
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7. Power Supply: Compatible with standard industrial voltages and frequencies.
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8. Dimensions: [Provide dimensions] optimized for space efficiency on the factory floor.
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9. Weight: [Specify weight] for installation planning purposes.
Applications
Suitable for manufacturing insulated power cables used in residential, commercial, and industrial applications.
Ideal for producing fiber optic and copper communication cables requiring precise insulation layers.
Perfect for high-speed data transmission cables where signal integrity is crucial.
Used in the automotive industry for durable and flexible wiring harnesses.
Applicable in the production of solar and wind energy cables requiring robust insulation.
Benefits
High-speed operation enables larger volume production without compromising quality.
Automated controls ensure uniformity in every batch, reducing defects and rework.
Energy-efficient design and reduced labor costs contribute to lower overall operational expenses.
Versatile enough to handle multiple product types and changeovers quickly, adapting to market demands.
Enclosed systems and automated processes minimize operator exposure to hazardous areas.
Can be easily integrated into existing production lines or expanded as production needs grow.
Conclusion
The Automation SC-EX200 Automatic PE Extruder Machine Cable Extrusion Line represents the pinnacle of cable manufacturing technology. Its combination of precision engineering, automation, and user-centric design makes it an indispensable asset for manufacturers seeking to enhance their cable production capabilities. Whether you're in the power, telecommunications, or data industries, investing in the SC-EX200 means investing in quality, efficiency, and future growth.
Product Parameters
| Machine Parameter | Specification Details |
|---|---|
| Machine type | SC-EX200 |
| Screw diameter (mm) | 200 |
| Standard and enhanced motor power | 220-250 |
| Rotation speed (r/min) | 45 |
| PVC output (Kg/h) | 120-1000 |
| PE output (Kg/h) | 110-950 |
| Low smoke and halogen free material output(Kg/h) | 300/400 |
| Wire inlet (mm) | 40-160 |
| Wire outlet (mm) | 50-180 |
Frequently Asked Questions (FAQ)
What materials can the SC-EX200 extrusion line process?
The SC-EX200 is highly versatile and capable of processing a wide range of PE (Polyethylene) materials, PVC, and low-smoke halogen-free (LSZH) materials for cable insulation and sheathing.
What is the output capacity of this extruder machine?
The output varies by material: it delivers 110-950 Kg/h for PE, 120-1000 Kg/h for PVC, and 300/400 Kg/h for low-smoke halogen-free materials, depending on the configured screw diameter and specific material properties.
How does the SC-EX200 ensure consistent cable quality?
It integrates advanced automated quality control mechanisms, including laser diameter measurement and online thickness monitoring, to guarantee that all manufactured cables meet strict and consistent specifications.
Is the SC-EX200 easy to operate and maintain?
Yes, it features an intuitive touchscreen HMI control panel for real-time parameter adjustment and automated operations. Additionally, the machine layout is designed for easy access to critical components, simplifying routine maintenance.
What customization options are available for this extrusion line?
We offer custom configurations to match your exact production needs, including customizable screw diameters, color masterbatch feeding systems, custom die head designs, and tailored cooling system options.