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China Plastic Pellet Extruder Machine Suppliers - Efficient Plastic Melt and Cable Extrusion Factory Solutions
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China Plastic Pellet Extruder Machine Suppliers - Efficient Plastic Melt and Cable Extrusion Factory Solutions

Features of Our Extrusion Machine:
Experience exceptional performance with our extrusion machine, designed and manufactured in China by top-tier suppliers. This machine boasts an excellent plasticizing effect while minimizing additive usage, ensuring efficient production. Designed with advanced self-cleaning technology, it prevents burnt material, maintaining product quality. Our specialized heat treatment techniques extend the lifespan of key components, making it a smart investment for your factory. The machine offers high maneuverability, reducing labor costs and enhancing productivity. With low energy consumption, it provides significant economic benefits, making it an ideal choice for businesses looking to optimize their operations.

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    Product Detail

    Product Description

    Production Process

    • 1 Netting Stage

      The process begins by forming fibers into thin sheets using methods such as carding, air-laid, or wet web formation.

    • 2 Bonding Stage

      Fibers are bonded together through continuous or intermittent methods to form a cohesive nonwoven fabric.

    • 3 Finishing Stage

      The final product undergoes additional treatments to enhance its properties, such as surface treatment or embossing.

    Production Process Carding and Web Formation
    Production Process Nonwoven Fabric Bonding

    Applications

    • 1 Medical Face Masks

      Widely used in the production of face masks due to their high filtration efficiency and breathability.

    • 2 Hygiene Products

      Ideal for use in baby diapers, sanitary napkins, and other hygiene products.

    • 3 Filtration Systems

      Employed in air and liquid filtration systems for their excellent barrier properties.

    • 4 Other Uses

      Also used in packaging, agriculture, construction, and automotive industries.

    Advantages

    • ✓ High Efficiency

      The machine operates at high speeds, producing large volumes of nonwoven fabric quickly.

    • ✓ Versatility

      Can process both PP and PE, making it suitable for a wide range of applications.

    • ✓ Consistency

      Ensures uniform fabric quality throughout the production run.

    • ✓ Cost-Effective

      Automated processes reduce labor costs and increase overall production efficiency.

    Product Parameters:
    Screw Dia Direct drive motor power KW RPM PVC output KG/h PE output KG/h Low smoke halogene output KG/h Wire Inlet Wire Outlet
    EX-35 5.5-7.5 60-120 3-30 3-26 15/20 0.2-0.5 0.3-1.0
    EX-45 18.5-22 120 5-50 5-45 28 0.5-3.0 0.6-3.5
    EX-50 22-30 120 5-85 5-68 45 0.5-5.0 0.6-6.0
    EX-65 37-45 115 10-220 10-190 80 1.0-12 1.5-14
    EX-70 45-55 110 20-260 15-230 120 1.3-15 2.0-18
    EX-80 75-90 100 25-330 20-280 200 1.3-20 2.0-25
    EX-90 90-110 90 30-450 30-360 280 1.3-40 2.0-45
    EX-100 110-132 80 40-580 35-410 350 1.3-50 2.0-60
    EX-120 160-185 75 60-700 50-500 500 10-80 14-85
    EX-150 220-250 65 100-1000 80-880 650 30-120 35-140
    EX-200 315 50 150-1300 130-1100 800 40-160 50-180
    Frequently Asked Questions
    What are the main stages of the nonwoven fabric production process?

    The production process consists of three main stages: the Netting Stage (forming fibers into thin sheets), the Bonding Stage (bonding fibers together to form cohesive fabric), and the Finishing Stage (additional treatments like embossing to enhance properties).

    What materials can be processed by this machinery?

    The machinery is highly versatile and capable of processing both PP (Polypropylene) and PE (Polyethylene) materials to suit a wide range of application requirements.

    What are the primary applications of the finished nonwoven fabric?

    Common applications include medical face masks (due to high filtration efficiency), hygiene products (baby diapers, sanitary napkins), filtration systems (air and liquid), as well as packaging, agriculture, construction, and automotive industries.

    How does the machine achieve cost-effective production?

    Cost-effectiveness is achieved through automated processes that significantly reduce manual labor costs, combined with high-speed operations that maximize overall production output.

    What is the output capacity range for PVC and PE extrusion?

    The output capacity varies by model. For PVC, output ranges from 3-30 kg/h (EX-35) up to 150-1300 kg/h (EX-200). For PE, output ranges from 3-26 kg/h (EX-35) up to 130-1100 kg/h (EX-200).

    How is consistent quality maintained during high-speed production?

    The machinery is engineered to ensure uniform fabric quality throughout the entire production run, maintaining strict consistency in fabric thickness and properties even at maximum speeds.