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China Cage Stranding Machine: Top Suppliers for Advanced Metal Forming Equipment in Cable Manufacturing Factory
Product Overview & Key Features
1. High Precision
Advanced control systems ensure precise alignment and tension of each strand, leading to uniform and high-quality cables.
2. Efficiency
Designed for high-speed operation, these machines can handle large volumes of production efficiently, reducing downtime and increasing output.
3. Versatility
Capable of handling different materials such as copper, aluminum, and their alloys, making them suitable for a wide range of applications.
4. User-Friendly Interface
Modern cage stranding machines come with intuitive touchscreen interfaces, allowing operators to easily monitor and adjust parameters in real-time.
5. Automation
Fully automated processes reduce manual handling, enhancing safety and repeatability. Features include automatic loading, stranding, and collecting.
6. Durability
Robust construction ensures long-term reliability and durability under continuous operation.
7. Customization Options
Available with custom die designs and specialized stranding systems to meet specific production requirements.
Technical Specifications
1. Model:
[Specify model]
2. Strand Count:
Capable of stranding multiple strands (e.g., 7, 19, 37) depending on the model
3. Wire Diameter Range:
[Specify range] for versatile material processing
4. Output Rate:
Up to [specify max output rate] depending on material and application
5. Tension Control:
Precision control for consistent wire quality
6. Cooling System:
Advanced water-cooled or air-cooled options for efficient heat dissipation
7. Control System:
PLC-based with HMI and remote monitoring capabilities
8. Power Supply:
Compatible with standard industrial voltages and frequencies
9. Dimensions:
[Provide dimensions] optimized for space efficiency on the factory floor
10. Weight:
[Specify weight] for installation planning purposes
Applications
1. Power Cables
Used in the production of power cables for transmission and distribution networks.
2. Data Cables
Ideal for manufacturing data cables used in telecommunications and networking.
3. Control Cables
Suitable for producing control cables used in automation and industrial control systems.
4. Specialized Cables
Capable of producing specialized cables for medical, aerospace, and other high-tech industries.
Benefits
1. Increased Production Capacity
High-speed operation enables higher throughput without compromising quality.
2. Consistent Quality
Precision controls ensure uniformity in every batch, reducing defects and rework.
3. Cost Savings
Energy-efficient design and reduced labor costs contribute to lower overall operational expenses.
4. Flexibility
Versatile enough to handle multiple product types and changeovers quickly, adapting to market demands.
5. Safety
Enclosed systems and automated processes minimize operator exposure to hazardous areas.
6. Scalability
Can be easily integrated into existing production lines or expanded as production needs grow.
7. Environmental Responsibility
Eco-friendly operation with reduced environmental impact.
Size Information & Parameter Details
| Diameter of single wire | 1.5-5mm (Thread hole 15mm) |
| Max cabling diameter | 35mm (The center hole of stranding cage 70mm) |
| Max rotary speed of each cages | 44-101 RPM |
| Pitch range | 42-716mm |
| Max line speed | 4.26-31.3m/min |
| Taping head rotation speed | 166 ~ 380rpm (six steps) |
| Taping pitch | 11 ~ 193mm |
| Capstan | 1600mm (double wheels) |
| Payoff bobbin in the cage | 630mm (bobbin drawing provided by customer) |
| Payoff bobbin | 1000-1600mm |
| Take-up bobbin | 1250-2000mm |
Frequently Asked Questions (FAQ)
Q1
What raw wire materials are compatible with this cage stranding machine?
The machine is designed to efficiently strand copper, aluminum, aluminum alloy, and steel-core reinforced wires across various cross-sectional profiles for both power and specialized cable manufacturing.
Q2
How does the tension control system maintain uniform cable quality?
It utilizes constant pneumatic/hysteresis tension feedback control for each individual bobbin, ensuring that every strand maintains consistent back-tension from full bobbin to empty bobbin, eliminating looseness and strand deformation.
Q3
Can cage configurations and bobbin capacities be customized?
Yes, custom configurations such as 6, 12, 18, 24, or 36 bobbin cages, specialized closing die holders, non-backtwist mechanisms, and specific bobbin sizes (630mm to 2000mm) can be engineered to order.
Q4
What safety mechanisms are built into the equipment?
Safety features include fully enclosed protective mesh covers with safety interlocks, pneumatic disk emergency braking, automatic wire-break detection stops, and instant fault alarms via the PLC interface.
Q5
What are the main advantages of the PLC touchscreen control system?
The touchscreen HMI allows digital pitch synchronization, real-time speed monitoring, recipe storage for quick batch changeovers, and fault diagnostics, significantly reducing operator setup time.
Q6
What maintenance routine is recommended for long-term continuous operation?
Regular maintenance involves checking automatic centralized lubrication systems on main cage bearings, inspecting transmission belts/gearboxes, and periodically verifying tension calibration and sensor cleanliness.