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China Cage Stranding Machine: Top Suppliers for Advanced Cable Manufacturing Factory Equipment
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China Cage Stranding Machine: Top Suppliers for Advanced Cable Manufacturing Factory Equipment

Overview:
Cage stranding machines are crucial metal forming equipment widely used in the cable manufacturing industry. As leading suppliers from China, we provide advanced technology that facilitates the production of high-quality, multi-stranded wires and cables essential for various applications such as electrical transmission and data communication. Our factory focuses on ensuring precision, efficiency, and consistency in the manufacturing process, making our cage stranding machines a top choice for businesses looking to enhance their cable production capabilities.

    Product Description

    Key Features

    1. High Precision

    Advanced control systems ensure precise alignment and tension of each strand, leading to uniform and high-quality cables.

    2. Efficiency

    Designed for high-speed operation, these machines can handle large volumes of production efficiently, reducing downtime and increasing output.

    3. Versatility

    Capable of handling different materials such as copper, aluminum, and their alloys, making them suitable for a wide range of applications.

    4. User-Friendly Interface

    Modern cage stranding machines come with intuitive touchscreen interfaces, allowing operators to easily monitor and adjust parameters in real-time.

    5. Automation

    Fully automated processes reduce manual handling, enhancing safety and repeatability. Features include automatic loading, stranding, and collecting.

    6. Durability

    Robust construction ensures long-term reliability and durability under continuous operation.

    7. Customization Options

    Available with custom die designs and specialized stranding systems to meet specific production requirements.

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    Technical Specifications

    1. Model
    [Specify model]
    2. Strand Count
    Capable of stranding multiple strands (e.g., 7, 19, 37) depending on the model
    3. Wire Diameter Range
    [Specify range] for versatile material processing
    4. Output Rate
    Up to [specify max output rate] depending on material and application
    5. Tension Control
    Precision control for consistent wire quality
    6. Cooling System
    Advanced water-cooled or air-cooled options for efficient heat dissipation
    7. Control System
    PLC-based with HMI and remote monitoring capabilities
    8. Power Supply
    Compatible with standard industrial voltages and frequencies
    9. Dimensions
    [Provide dimensions] optimized for space efficiency on the factory floor
    10. Weight
    [Specify weight] for installation planning purposes

    Applications

    1. Power Cables

    Used in the production of power cables for transmission and distribution networks.

    2. Data Cables

    Ideal for manufacturing data cables used in telecommunications and networking.

    3. Control Cables

    Suitable for producing control cables used in automation and industrial control systems.

    4. Specialized Cables

    Capable of producing specialized cables for medical, aerospace, and other high-tech industries.

    Benefits

    1. Increased Production Capacity

    High-speed operation enables higher throughput without compromising quality.

    2. Consistent Quality

    Precision controls ensure uniformity in every batch, reducing defects and rework.

    3. Cost Savings

    Energy-efficient design and reduced labor costs contribute to lower overall operational expenses.

    4. Flexibility

    Versatile enough to handle multiple product types and changeovers quickly, adapting to market demands.

    5. Safety

    Enclosed systems and automated processes minimize operator exposure to hazardous areas.

    6. Scalability

    Can be easily integrated into existing production lines or expanded as production needs grow.

    7. Environmental Responsibility

    Eco-friendly operation with reduced environmental impact.

    Size Information

    Parameter Specification Details
    Diameter of single wire 1.5-5mm (Thread hole 15mm)
    Max cabling diameter 35mm (The center hole of stranding cage 70mm)
    Max rotary speed of each cage 44-101 RPM
    Pitch range 42-716mm
    Max line speed 4.26-31.3m/min
    Taping head rotation speed 166 ~ 380rpm (six steps)
    Taping pitch 11 ~ 193mm
    Capstan 1600mm (double wheels)
    Payoff bobbin in the cage 630mm (bobbin drawing provided by customer)
    Payoff bobbin 1000-1600mm
    Take-up bobbin 1250-2000mm

    Frequently Asked Questions

    What materials can the cage stranding machine process?

    The machine is highly versatile and capable of processing copper, aluminum, and their respective alloys efficiently.

    What types of cables can be produced with this equipment?

    It is designed for manufacturing power cables (for transmission networks), data cables (telecommunications), control cables (automation), and specialized cables (medical and aerospace).

    How does the machine ensure consistent wire quality?

    It features advanced control systems that maintain precise alignment and uniform tension for each strand, reducing defects and ensuring consistent quality.

    What kind of control system interface is provided?

    The machine is equipped with a modern PLC-based control system featuring an intuitive touchscreen HMI and remote monitoring capabilities.

    Does the machine support automatic operations for safety?

    Yes, it features fully automated processes including automatic loading, stranding, and collecting to minimize manual handling and enhance safety.