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China Aluminum Powder Filter - Quality Suppliers & Reliable Factory Solutions for Efficient Filtration
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China Aluminum Powder Filter - Quality Suppliers & Reliable Factory Solutions for Efficient Filtration

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    Product Description

    Working Principle

    1. Centrifugal Separation Process

    Oil/industrial liquid is pumped into the equipment via a pump. When the oil/industrial liquid and impurities enter the separation rotor, they are subjected to powerful centrifugal forces (up to 2000 times the impurities' own weight), causing the oil/industrial liquid and impurities to move radially toward the rotor's inner surface. The oil/industrial liquid and its impurities are compressed into a thick layer. Due to the centrifugal force, the oil/industrial liquid flows back through the reflux trough into the transfer tank. Impurities are adsorbed onto the separator's inner surface and gradually solidify, separating the impurities from the oil/industrial liquid and continuously improving the cleanliness of the oil/industrial liquid.

    2. Differences from Traditional Filtration Methods

    Traditional (intercepting) filters use filter media to intercept impurities. Their filtration accuracy is determined by the filter media used. When the filter media is overloaded (i.e., the pressure differential across the filter is too large), there is a risk of the filter media tearing (breaking down), and the filter element replacement costs are high.

    Equipment Technical Features

    Separates sludge from oils/industrial liquids, eliminating the need for manual sludge cleaning.

    Variable frequency design allows for freely adjustable speed to change the centrifugal force (G), reaching up to 2000G.

    PLC programmable, customizable filtration time.

    Rapidly separates impurities from industrial oils/industrial liquids.

    Separates impurities larger than 5-20 microns from industrial oils/industrial liquids, continuously improving the cleanliness of the oils/industrial liquids.

    Available in fixed or mobile configurations for maximum efficiency.

    The FY series centrifugal filter eliminates the need for dedicated personnel; regular sludge cleaning is sufficient.

    The removed impurities have an extremely low oil/water content, eliminating the need for de-oiling/de-watering treatment and can be directly disposed of as hazardous waste.

    With no filters or filter elements to replace, this equipment offers a low investment cost, virtually no consumables, and a one-time investment. It is easy to maintain and operate, with a service life of over 10 years.

    Benefits to Customers

    Reduce sludge, lower lubricant viscosity, improve lubricant cleanliness and production efficiency.

    Reduce sludge, protect production equipment and molds, and extend the service life of production equipment and molds.

    Reduce sludge, reduce impurities attached to the surface of the produced products, improve product quality and brand influence.

    Save the cost of replacing lubricants.

    Save the cost of waste oil disposal.

    Scope of Application

    Fastener Industry
    Steel Pipe Industry
    Quartz Semiconductor Industry
    Stainless Steel Wire Drawing
    Cable/Electromagnetic Wire
    Product Parameters:
    Device Name Centrifugal filter Total power 2.75kw
    Model/Type FY-30A Inlet pipe diameter DN25
    Filter method Centrifugal separation Outlet pipe diameter DN40
    Slag discharge method Manual cleaning Control method Manual
    Maximum processing capacity 30L/min Equipment size 900*480*1000(mm)
    Recommended processing capacity 15~20L/min Operating temperature 0~80℃
    Speed 3200r/min Equipment weight 180kg
    Main motor 2.2kw centrifugal forceG 2000G
    Oil pump motor 0.55kw Power specifications Three-phase 380V (needs neutral line)

    Frequently Asked Questions (FAQ)

    Q1: How does the FY-30A centrifugal filter work?
    A: The equipment pumps industrial liquid into a high-speed separation rotor. The centrifugal force (up to 2000G) forces solid impurities radially toward the inner wall of the rotor where they solidify into a thick layer, while the clean liquid flows back into the system.
    Q2: What makes this filter different from traditional filters?
    A: Traditional filters rely on consumable media (like paper or mesh elements) that clog, break, and require frequent, costly replacements. The FY-30A uses pure centrifugal force, requiring no replacement filters and offering zero consumable costs.
    Q3: What level of filtration accuracy can the FY-30A achieve?
    A: The FY-30A can effectively separate solid particles and impurities down to 5-20 microns from industrial oils and liquids, continuously maintaining fluid cleanliness.
    Q4: How do you clean the accumulated sludge from the device?
    A: The FY-30A uses manual cleaning for slag discharge. Operators can easily open the rotor cover to scrape out the solidified impurities, which contain very low oil/water content and can be disposed of directly.
    Q5: Which industries benefit most from using this centrifugal filter?
    A: It is widely applied in fastener manufacturing (cold/hot upsetting, thread rolling), steel pipe drawing, quartz/semiconductor grinding, stainless steel wire drawing, and cable manufacturing.
    Q6: What is the expected service life and maintenance requirement?
    A: The equipment features a robust design with a service life of over 10 years. It operates automatically via PLC control, requiring no dedicated personnel except for periodic manual sludge removal.