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Cage Stranding Machines from China: Leading Suppliers for High-Quality Cable Manufacturing Factory Equipment
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Cage Stranding Machines from China: Leading Suppliers for High-Quality Cable Manufacturing Factory Equipment

Overview:
Cage stranding machines are indispensable metal forming equipment widely utilized in the cable manufacturing sector in China. As reliable suppliers of high-quality, multi-stranded wires and cables, these machines are essential for various applications, including electrical transmission and data communication. Manufactured in state-of-the-art factories, cage stranding machines ensure precision, efficiency, and consistency throughout the production process, meeting the demands of the industry.

    Product Description
    Key Features
    1. High Precision

    Advanced control systems ensure precise alignment and tension of each strand, leading to uniform and high-quality cables.

    2. Efficiency

    Designed for high-speed operation, these machines can handle large volumes of production efficiently, reducing downtime and increasing output.

    3. Versatility

    Capable of handling different materials such as copper, aluminum, and their alloys, making them suitable for a wide range of applications.

    4. User-Friendly Interface

    Modern cage stranding machines come with intuitive touchscreen interfaces, allowing operators to easily monitor and adjust parameters in real-time.

    5. Automation

    Fully automated processes reduce manual handling, enhancing safety and repeatability. Features include automatic loading, stranding, and collecting.

    6. Durability

    Robust construction ensures long-term reliability and durability under continuous operation.

    7. Customization Options

    Available with custom die designs and specialized stranding systems to meet specific production requirements.

    Technical Specifications
    1. Model

    [Specify model]

    2. Strand Count

    Capable of stranding multiple strands (e.g., 7, 19, 37) depending on the model

    3. Wire Diameter Range

    [Specify range] for versatile material processing

    4. Output Rate

    Up to [specify max output rate] depending on material and application

    5. Tension Control

    Precision control for consistent wire quality

    6. Cooling System

    Advanced water-cooled or air-cooled options for efficient heat dissipation

    7. Control System

    PLC-based with HMI and remote monitoring capabilities

    8. Power Supply

    Compatible with standard industrial voltages and frequencies

    9. Dimensions

    [Provide dimensions] optimized for space efficiency on the factory floor

    10. Weight

    [Specify weight] for installation planning purposes

    Applications
    1. Power Cables

    Used in the production of power cables for transmission and distribution networks.

    2. Data Cables

    Ideal for manufacturing data cables used in telecommunications and networking.

    3. Control Cables

    Suitable for producing control cables used in automation and industrial control systems.

    4. Specialized Cables

    Capable of producing specialized cables for medical, aerospace, and other high-tech industries.

    Benefits
    1. Increased Production Capacity

    High-speed operation enables higher throughput without compromising quality.

    2. Consistent Quality

    Precision controls ensure uniformity in every batch, reducing defects and rework.

    3. Cost Savings

    Energy-efficient design and reduced labor costs contribute to lower overall operational expenses.

    4. Flexibility

    Versatile enough to handle multiple product types and changeovers quickly, adapting to market demands.

    5. Safety

    Enclosed systems and automated processes minimize operator exposure to hazardous areas.

    6. Scalability

    Can be easily integrated into existing production lines or expanded as production needs grow.

    7. Environmental Responsibility

    Eco-friendly operation with reduced environmental impact.

    Size Information
    Parameter Specification Details & Dimensions
    Diameter of single wire 1.5-5mm (Thread hole 15mm)
    Max cabling diameter 35mm (The center hole of stranding cage: 70mm)
    Max rotary speed of each cages 44-101 RPM
    Pitch range 42-716mm
    Max line speed 4.26-31.3m/min
    Taping head rotation speed 166 ~ 380rpm (six steps)
    Taping pitch 11 ~ 193mm
    Capstan 1600mm (double wheels)
    Payoff bobbin in the cage 630mm (bobbin drawing provided by customer)
    Payoff bobbin 1000-1600mm
    Take-up bobbin 1250-2000mm
    Frequently Asked Questions (FAQ)
    What materials can this cage stranding machine handle?

    The machine is highly versatile and capable of processing different materials such as copper, aluminum, and their alloys, making it suitable for a wide range of cable manufacturing applications.

    What is the range of single wire diameters and the maximum cabling diameter?

    The diameter of a single wire ranges from 1.5 to 5mm (with a 15mm thread hole), and the maximum cabling diameter is 35mm (with a 70mm center hole for the stranding cage).

    How does the control system assist operators during production?

    It features a modern PLC-based control system with an intuitive touchscreen HMI (Human-Machine Interface) and remote monitoring capabilities, allowing operators to easily monitor and adjust parameters in real-time.

    What types of cables can be produced using this equipment?

    This machine is suitable for manufacturing power cables, data cables for telecommunications, control cables for industrial automation, and specialized cables used in high-tech fields like medical and aerospace industries.

    What are the safety and automation benefits of this machine?

    The machine features fully automated processes including automatic loading, stranding, and collecting to reduce manual handling. Its enclosed system design minimizes operator exposure to hazardous areas, significantly enhancing workshop safety.

    Are there customizable options available for specific production needs?

    Yes, customization options are available, including custom die designs and specialized stranding systems configured to meet your specific production requirements.