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Cage Stranding Machine: Advanced Metal Forming Equipment for Cable Manufacturing

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Cage Stranding Machine: Advanced Metal Forming Equipment for Cable Manufacturing

Overview:
Cage stranding machines are essential pieces of metal forming equipment used in the cable manufacturing industry. They play a crucial role in creating high-quality, multi-stranded wires and cables that are vital for various applications, including electrical transmission, data communication, and more. These machines ensure precision, efficiency, and consistency in the production process.

    Product Description

    Key Features

    1.High Precision: Advanced control systems ensure precise alignment and tension of each strand, leading to uniform and high-quality cables.
    2.Efficiency: Designed for high-speed operation, these machines can handle large volumes of production efficiently, reducing downtime and increasing output.
    3.Versatility: Capable of handling different materials such as copper, aluminum, and their alloys, making them suitable for a wide range of applications.
    4.User-Friendly Interface: Modern cage stranding machines come with intuitive touchscreen interfaces, allowing operators to easily monitor and adjust parameters in real-time.
    5.Automation: Fully automated processes reduce manual handling, enhancing safety and repeatability. Features include automatic loading, stranding, and collecting.
    6.Durability: Robust construction ensures long-term reliability and durability under continuous operation.
    7.Customization Options: Available with custom die designs and specialized stranding systems to meet specific production requirements.
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    Technical Specifications

    1.Model: [Specify model]
    2.Strand Count: Capable of stranding multiple strands (e.g., 7, 19, 37) depending on the model
    3.Wire Diameter Range: [Specify range] for versatile material processing
    4.Output Rate: Up to [specify max output rate] depending on material and application
    5.Tension Control: Precision control for consistent wire quality
    6.Cooling System: Advanced water-cooled or air-cooled options for efficient heat dissipation
    7.Control System: PLC-based with HMI and remote monitoring capabilities
    8.Power Supply: Compatible with standard industrial voltages and frequencies
    9.Dimensions: [Provide dimensions] optimized for space efficiency on the factory floor
    10.Weight: [Specify weight] for installation planning purposes

    Applications

    1.Power Cables: Used in the production of power cables for transmission and distribution networks.
    2.Data Cables: Ideal for manufacturing data cables used in telecommunications and networking.
    3.Control Cables: Suitable for producing control cables used in automation and industrial control systems.
    4.Specialized Cables: Capable of producing specialized cables for medical, aerospace, and other high-tech industries.

    Benefits

    1.Increased Production Capacity: High-speed operation enables higher throughput without compromising quality.
    2.Consistent Quality: Precision controls ensure uniformity in every batch, reducing defects and rework.
    3.Cost Savings: Energy-efficient design and reduced labor costs contribute to lower overall operational expenses.
    4.Flexibility: Versatile enough to handle multiple product types and changeovers quickly, adapting to market demands.
    5.Safety: Enclosed systems and automated processes minimize operator exposure to hazardous areas.
    6.Scalability: Can be easily integrated into existing production lines or expanded as production needs grow.
    7.Environmental Responsibility: Eco-friendly operation with reduced environmental impact.
    Size Information:

    Diameter of single wire

    1.5-5mm (Thread hole15mm)

    Max cabling diameter

    35mm(The center hole of stranding cage(70mm)

    Max rotary speed of each cages

    44-101 RPM

    Pitch range

    42-716mm

    Max line speed

    4.26-31.3m/min

    Taping head rotation speed

    166 ~ 380rpm (six steps)

    Taping pitch

    11 ~ 193mm

    Capstan

    1600mm (double wheels)

    Payoff bobbin in the cage

    630mm (bobbin drawing provided by customer)

    Payoff bobbin

    1000-1600mm

    Take-up bobbin

    1250-2000mm

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