Hot Products
- Large/Giant Wire Drawing Machine
-
Intermediate/Fine Wire Drawing Machine
- Split Motor
- Tower Pulley Type
- Copper Wire Drawing Machine
- Copper-clad Aluminum Wire Drawing Machine
- Brass Wire Drawing Machine
- Stainless Steel Drawing Machine
- Titanium Alloy Wire Drawing Machine
- Low Carbon Steel Wire Drawing Machine
- Nickel Alloy Wire Drawing Machine
- Silver Wire Drawing Machine
- Gold Wire Drawing Machine
- Wire Drawing Machine with Annealer
- Flat Wire Drawing Machine
- Wire Stranding Machine
- Wire Take-Up&Pay-Off Machine
- Wire Drawing Machine Auxiliary Equipment
- Extruder Machine
0102030405
Aluminum Powder Filter from China - Quality Products by Leading Suppliers and Factory
Product Description
Working Principle
1. Process Flow: Oil/industrial liquid is pumped into the equipment via a pump. When the oil/industrial liquid and impurities enter the separation rotor, they are subjected to powerful centrifugal forces (up to 2000 times the impurities' own weight), causing the oil/industrial liquid and impurities to move radially toward the rotor's inner surface. The oil/industrial liquid and its impurities are compressed into a thick layer. Due to the centrifugal force, the oil/industrial liquid flows back through the reflux trough into the transfer tank. Impurities are adsorbed onto the separator's inner surface and gradually solidify, separating the impurities from the oil/industrial liquid and continuously improving the cleanliness of the oil/industrial liquid.
Differences from Traditional Filtration Methods
Traditional (intercepting) filters use filter media to intercept impurities. Their filtration accuracy is determined by the filter media used. When the filter media is overloaded (i.e., the pressure differential across the filter is too large), there is a risk of the filter media tearing (breaking down), and the filter element replacement costs are high.
Equipment Technical Features
- Separates sludge from oils/industrial liquids, eliminating the need for manual sludge cleaning.
- Variable frequency design allows for freely adjustable speed to change the centrifugal force (G), reaching up to 2000G.
- PLC programmable, customizable filtration time.
- Rapidly separates impurities from industrial oils/industrial liquids.
- Separates impurities larger than 5-20 microns from industrial oils/industrial liquids, continuously improving the cleanliness of the oils/industrial liquids.
- Available in fixed or mobile configurations for maximum efficiency.
- The FY series centrifugal filter eliminates the need for dedicated personnel; regular sludge cleaning is sufficient.
- The removed impurities have an extremely low oil/water content, eliminating the need for de-oiling/de-watering treatment and can be directly disposed of as hazardous waste.
- With no filters or filter elements to replace, this equipment offers a low investment cost, virtually no consumables, and a one-time investment. It is easy to maintain and operate, with a service life of over 10 years.
Benefits to Customers
- Reduce sludge, lower lubricant viscosity, improve lubricant cleanliness and production efficiency;
- Reduce sludge, protect production equipment and molds, and extend the service life of production equipment and molds;
- Reduce sludge, reduce impurities attached to the surface of the produced products, improve product quality and brand influence;
- Save the cost of replacing lubricants;
- Save the cost of waste oil disposal.
Scope of Application
- Fastener industry: cold/hot upsetting lubricant, thread rolling oil, tapping oil, heat treatment quenching oil;
- Steel pipe industry: rolling mill oil, drawing oil, anti-rust oil;
- Quartz semiconductor industry: quartz glass grinding fluid, cutting fluid, silicon wafer grinding oil/fluid;
- Stainless steel wire drawing industry: stainless steel wire drawing oil;
- Cable/electromagnetic wire industry: aluminum wire drawing oil (large, medium, small)
Product Parameters
| Device Name | Centrifugal filter | Total power | 2.75kw |
| Model/Type | FY-30A | Inlet pipe diameter | DN25 |
| Filter method | Centrifugal separation | Outlet pipe diameter | DN40 |
| Slag discharge method | Manual cleaning | Control method | Manual |
| Maximum processing capacity | 30L/min | Equipment size | 900*480*1000（mm） |
| Recommended processing capacity | 15~20L/min | Operating temperature | 0~80℃ |
| Speed | 3200r/min | Equipment weight | 180kg |
| Main motor | 2.2kw | centrifugal forceG | 2000G |
| Oil pump motor | 0.55kw | Power specifications | Three-phase 380V (needs neutral line) |
Frequently Asked Questions (FAQ)
1. How does the FY-30A centrifugal filter work?
The oil or industrial fluid is pumped into the system's separation rotor. Once inside, powerful centrifugal forces (up to 2000G) force the heavier impurities radially outward against the inner wall of the rotor, where they compress and solidify. The clean fluid then flows back into the system.
2. Does this equipment require replacement filter elements?
No. Unlike traditional filtration systems, the FY-30A centrifugal filter does not use disposable filter media or elements. This eliminates ongoing consumable costs and prevents risks associated with filter tearing or pressure bypass.
3. What is the filtration range and efficiency of the system?
The system continuously separates solid impurities larger than 5 to 20 microns from industrial oils and liquids. This keeps the fluid clean, extends its service life, and helps protect down-line machinery and molds.
4. What industries can benefit from using this centrifugal filter?
It is highly effective across various sectors, including the fastener industry (for cold/hot upsetting and thread rolling oils), the steel pipe industry (rolling and anti-rust oils), quartz semiconductor processing, stainless steel wire drawing, and cable manufacturing.
5. How is the separated sludge cleaned and disposed of?
The sludge is separated and compacted against the rotor wall. Periodically, the rotor is opened for manual cleaning. Because the extracted impurities have extremely low oil and water content, they can be directly disposed of as hazardous solid waste without additional de-watering steps.
6. Can the equipment be customized or adjusted for specific liquids?
Yes. The system features a variable frequency drive (VFD) that allows operators to adjust the rotor speed and optimize the centrifugal force up to 2000G. Additionally, the PLC programmable controller allows customizable filtration cycles to suit different industrial requirements.